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Mining Spare Part Reconstruction

An operating site needed a replacement component with incomplete legacy documentation.

Industry

Mining

Scope type

Reverse Engineering

Outcome

Reduced Lead Time

Scope

Reverse-engineered replacement component for an operating mining site with incomplete legacy documentation and no available spare parts.

Approach

Received worn physical samples and partial drawings. Used 3D scanning to capture current geometry, cross-referenced with available documentation, and reconstructed a complete engineering package.

Execution

Produced prototype from reconstructed drawings. Validated fit and function against worn reference samples with site team. Adjusted material specification for improved wear life.

Result

Component installed and operating. Engineering package archived for future reordering. Lead time reduced from 16 weeks (OEM) to 6 weeks (reconstructed source). Material upgrade extended expected service life.

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